Halloween Brick Quilt: Exactly how I designed it then and what I'd do differently now

A little over a year later, I'm almost done with my Halloween quilt. Let me walk you through exactly how I designed the quilt then and what I'd do differently now.

The Design Process Then

For this quilt, all I knew was I wanted to make something cute and Halloween themed.

So obviously, I picked out my fabric first.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

The fabric I bought was a fat quarter bundle called Halloween Town by Doodlebug Designs for Riley Blake. This exact bundle is no longer available but you can find some very similar options here.

Next, I grabbed a pen and a big Post-it Note and started designing my quilt. (When I first looked back on this a year later it was total gibberish. Took some serious brain power to remember what these numbers meant. And that is why I created my Quilty Math Workbook.)

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

The goal was to use my fat quarter bundle to create the biggest quilt possible because I didn't want to have a lot of waste left over. In retrospect, that plan made problems down the line. My Quilty Math Workbook has reminders throughout to prevent those problems on future quilts.

A fat quarter measures about 22 inches wide by 18 inches tall. There's probably some selvedge on one of the 18 inch edges. How wide that selvedge is varies by manufacturer.

I figured my usable fabric on each fat quarter for this bundle was 21 x 17. That was a little too close, in the future I want to allow 2 inches to spare in each direction at a minimum.

I cut 8 bricks from each fat quarter.

21 / 2 = 10.5
17 / 4 = 4.25

Half an inch in each direction on each brick was allotted for seam allowance. 1/4 on each edge adds up to a 1/2 inch on the total width and total height of each brick.

Each finished brick measures 10 x 3.75.

If I can cut 8 bricks from each of 21 fat quarters, I have 8 * 21 = 168 bricks to work with.

I arranged my bricks 7 across by 24 down. I offset the bricks so I didn't have to match seams when sewing my rows together so I had half a brick hanging off each end, which I later cut off. That meant each row finished at 6.5 bricks wide.

To figure out how big my finished quilt would be, I did a little math:

6.5 (# of bricks across) x 10 (width of each finished brick) = 65 inches across
24 (# of bricks down) x 3.75 (height of each finished brick) = 90 inches long

A Twin size batting measures 93" x 72" so this seemed perfect at the time. In the future, I want to allow for more extra batting around my quilt top because it took me 3 tried to get my quilt top and batting to line up just right when I was basting.

Assembling the quilt top

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

I cut my fat quarters into 10.5 inch wide strips and then I cross cut those strips into 4.25 inch bricks.

People always ask me what that purple thing is. I get really bad carpal tunnel syndrome, especially when I'm cutting a ton of fabric so I use the Gypsy Gripper for a more ergonomic way to hold my ruler in place.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

Next, I sewed bricks into rows along their short edges. 7 bricks made a row. I kept an even 1/4 inch seam allowance using a patchwork foot with an attached guide.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

After all my bricks were sewn into rows, I pressed my seams open.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

Then I laid a few of my rows out on the floor so I could decide how I wanted to arrange them before I started sewing them together.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

I pinned each new row on before sewing it on.

The beauty of a brick layout is that the seams of the next row go in the middle of the bricks of the last row so you don't have to match all the seams. I just aimed for the approximate middle. I start out pinning at the ends of the row and then do the middle of the row and then keep dividing the unpinned sections into about half until my whole row is pinned.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

Sew the rows together. Make sure each row is offset half a brick at the end.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

Keep pinning and sewing more rows. After I've pinned my row, I like to do an according type fold to get it into a little bundle that fits on my lap while I'm sitting at the sewing machine.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

Repeat, repeat, repeat and eventually you'll have all your rows sewn together into a quilt top.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

Press all the seams from sewing the rows together open.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

I used a very small cutting mat that I normally use for scrapbooking so I could place it on top of my ironing board while I trimmed off all the excess half blocks at the ends of my rows.

Piecing the backing

I got some 60" wide Minky fabric to use for the backing. I needed to cut my Minky yardage it into two pieces and piece those together so the backing would be big enough. Simple enough.

Except the worst kind of user error happened. I sewed a right side to a wrong side.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

I was so mad at myself this quilt went on time out. It got put in a storage bin and hidden away for a year. 

Finishing the quilt

October rolls around again so I decide maybe I'm not quite so mad at myself anymore and can finish this quilt now. I spent a lot of time with my seam ripper which is a pain in the butt on a fluffy fabric like Minky. Got the backing sorted out.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

Sandwiching the quilt top, batting, and backing on this quilt was tricky. It took me three tries to get it right.

This could have been easier for me if my quilt top was a little smaller. If I used a bigger batting. If I worked in quilt as you go style pieces and then assembled those later. If I had more floor space to work with in my house. There are a million things about making this sandwich that were a hassle. Ugh. Glad that part is done. Ultimately I had to use wide blue masking tape to hold my backing taut. Then I spray basted each of my layers to the next. And then I pin basted everything.

Halloween Brick Quilt | I designed this quilt to use an entire fat quarter bundle with minimal waste, the brick shaped rectangles are arranged so that I didn't have to match up any seams when piecing this patchwork quilt.

I'm hand tying this quilt with black DMC size 5 perle cotton.

The main reason I decided to go the hand tying route is because this quilt is so big and bulky that it doesn't fit under the tiny arm of my Bernina 350PE (which is a 3/4 size machine).

The hand tying is still in process. I'm about 1/3 of the way through the quilt and doing a simple tie at each corner. I start at the top of the quilt and go through to the bottom and then back up to the top with a big tapestry needle. Then I tie a square knot which is like a double knot except that you need to do one of the knots with the opposite thread on top. Then I clip the tails so they are about half an inch long.

All I have left to do is finish the tying and put on a binding.

Herringbone Half Square Triangle Baby Quilt

Herringbone Half Square Triangle Baby Quilt | Yellow, gray, and white baby quilt. Half square triangles patchwork pieces are arranged to make a herringbone pattern.

This is my all time favorite quilt I ever made. Probably because it was the first quilt I made for my first child and there's a certain sentimental attachment in that.

It's yellow because I picked out the fabric when I first found out I was pregnant and then I got terrible morning sickness so I didn't finish it until I was in my third trimester.

But also because it came out looking just plain awesome.

  • It's composed entirely of half square triangles.
  • Each half square triangle unit is half print fabric and half white.
  • The half square triangle units are arranged into columns so that on the horizontal seams of the finished quilt top, print edges touch print edges and white edges touch white edges.
  • Every other column is offset so that on the vertical seams of the finished quilt top, print edges touch white edges.

The most common question I get about this quilt is "what pattern did you use?"

Here's the thing. I didn't use a pattern. I designed it myself by playing around with ways I could arrange half square triangles until I found an arrangement of pieces I liked and then I got to sewing it.

But since people just kept asking, I wrote one. This particular quilt uses charm squares (that I cut myself from standard yardage because I wanted this to ultimately be a quilt you could make with charm squares) and a block variation from the group based on a classic Streak of Lightning block. Click here to get the Half and Half Quilt Pattern + eBook.

How many fat quarters do I need for a quilt top?

Often I find myself purchasing a fat quarter bundle and then designing a quilt that fits the amount of fabric I have to work with. I don't like to have a lot of scrap fabric left over so I try to make the biggest quilt that the bundle I purchased allows for. Different bundles come with different amounts of fabric.

What is the minimum number of fat quarters I need for a quilt top? | Have you ever bought a fat quarter bundle without a quilt pattern in mind for it ahead of time? Raise your hand then click through for an easy chart that tells you how many fa…

I made myself a little cheat sheet so that I can estimated what size quilt I'm going for based on how many fabrics are in my fat quarter bundle.

What is the minimum number of fat quarters I need for a quilt top? | Have you ever bought a fat quarter bundle without a quilt pattern in mind for it ahead of time? Raise your hand then click through for an easy chart that tells you how many fa…

This cheat sheet assumes that you use the fat quarters whole with 1/4 seam allowance. It's not a realistic way to make a quilt as it doesn't account for selvedges. It's just a place to start estimating from.

  • You're probably going to want to cut up your fat quarters into smaller pieces. Every time you cut you need a little bit more fabric to account for additional seam allowance.
  • There might be fabrics you don't like or might not want to use as much of.
  • If you don't have enough fat quarters for the quilt top you want to make, mix in some coordinating solids or neutrals. Half prints from a fat quarter bundle + half white is one of my favorite fabric combos.
  • If you've got more fat quarters than you need for the quilt top you want to make, you can work extras into the backing or binding.

Notice that Queen and Double (Full) size need the same number of fat quarters. Places like Pottery Barn usually don't even differentiate between the two sizes.

I'd like to do the math

Here's what you need to know to get started:

  • What size battings are available to you. I've got a cheat sheet for that here.

  • How much overage you want around the edge of your quilt top when you sandwich it with the batting and backing. I like 2 inches on each edge, 4 inches total for the width and 4 inches total for the length.
  • The size of a fat quarter. I used 22 inches wide, 18 inches long, and a 1/4 inch seam allowance. You could knock that down to 20 by 16 if you want to be more conservative with selvedges.

Here's how to do the math:

  1. Width of the batting - your overage = A
  2. Length of the batting - your overage = B
  3. A / (width of your fat quarter - 2x seam allowance)
  4. round your answer to 3 up to the next whole number and call that C
  5. B / (length of your fat quarter - 2x seam allowance)
  6. round your answer to 5 up to the next whole number and call that D
  7. C * D = the total number of fat quarters you need at a minimum